Likely R&D

Clean-label 21-day pesto

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Field: Food microbiology & emulsion (oil-in-water) chemistry

Drafted narrativeHMRC Additional Information Form

Baseline (state of knowledge at start)
Commercially available chilled fresh pesto relied on artificial preservatives and/or sub-10-day shelf lives to control microbial growth and oil separation. Published formulation science did not establish whether a stable, safe 21-day chilled shelf life was achievable in a high-oil, high-moisture, near-neutral-pH basil emulsion using only natural ingredients while retaining sensory quality.
Advance sought
An appreciable improvement in the capability to preserve clean-label chilled emulsions — extending stable chilled shelf life to 21 days without artificial preservatives, resolving microbial stability and emulsion integrity together.
Technological uncertainties
(1) Whether microbial stability (incl. Listeria, yeasts, moulds) could be achieved over 21 days at chill temperatures without artificial preservatives, given basil's near-neutral pH and high water activity — natural antimicrobials had unproven efficacy in this matrix. (2) Whether the emulsion could be held stable (no separation/syneresis) over 21 days using only natural emulsifier/stabiliser systems, and whether that system would interact acceptably with the antimicrobial approach (a system-level uncertainty). (3) Whether (1) and (2) could be met while preserving sensory acceptability (flavour, chlorophyll colour stability).
How the uncertainties were addressed
An iterative formulation programme varied natural antimicrobial systems (fermentates, plant extracts), natural emulsifier/stabiliser combinations, and mild processing parameters. Each iteration went through accelerated and real-time chilled shelf-life studies plus inoculated microbial challenge testing. Early formulations failed (separation ~day 12; microbial counts beyond limits), informing the next iteration. Work continues until a stable, safe, acceptable 21-day product is demonstrated or the work ceases.

Qualifying costsfrom Xero + BrightPay

Staff (apportioned)
4 people — food technologist 70%, 2 NPD techs 40%, production mgr 15%
£41,200
Subcontracted testing
external microbiology lab — challenge testing
£7,500
Consumables
ingredients/materials consumed & destroyed in trial batches
£3,300
Estimated qualifying£52,000

Needs you

  • Name the competent professional (e.g. Head of NPD, MSc Food Science)
  • Confirm the time-split for the 4 staff
Export accountant packTake this to your accountant to confirm and file.